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How to Solve Common Issues in Pattern Making: Wrinkles, Tightness, and Hip Discomfort?

Ever faced frustrations when your carefully crafted pattern unexpectedly results in wrinkles, tightness, or discomfort around the hips? These issues can ruin the perfect design you envisioned and delay your production schedule, causing unnecessary stress.

These fitting problems typically result from incorrect dart placement1, inadequate activity slack, and misunderstanding fabric characteristics. Adjusting darts, checking shoulder slopes, armhole curves, and adding suitable movement ease usually resolve these issues. Understanding the interplay between pattern structure and fabric type is crucial for perfect garment fit.

Let me share my experiences and tips so you can identify and correct these problems before they derail your next clothing project.

Why does the pattern look correct, but there are structural problems when fitting?

You might have designed a pattern perfectly on paper, but when it's fitted on a model, unexpected structural problems appear. Why is this happening?

Although your pattern may look accurate, fitting issues arise mainly due to incorrect ease allocation, inappropriate fabric choice, and inadequate dart placement. Patterns require adjustments that accommodate real body curves, movements, and specific fabric elasticity, which are not fully predictable on paper alone.

Person holding fabric swatch book with blue gradient textiles. Color Selection

The pattern drawing is correct, but there are problems when fitting the sample? What are the common reasons?

Common reasons include:

  • Inappropriate ease allocation: Not enough ease results in tightness; too much creates wrinkles.
  • Misplaced darts: Darts positioned incorrectly cause fabric distortion.
  • Fabric characteristics: Different fabrics stretch and drape differently, altering garment fit.
Common Issue Main Reason Solution
Wrinkles Darts incorrect Reposition/resize darts
Tightness Insufficient ease Add more activity ease
Sagging Excessive ease Reduce excess allowance

Do fabric characteristics affect the performance of the pattern? How to distinguish structural problems from fabrics?

Yes, fabric choice directly affects pattern fit and performance. Stretchy fabrics fit differently than rigid fabrics. To distinguish, test patterns using multiple fabric types. Structural issues persist regardless of fabric changes, whereas fabric issues improve or worsen when the material changes.

Question 1: What causes "wrinkles" on the chest or back? How to modify it?

Seeing wrinkles on the chest or back area can make your garment appear ill-fitting. How can we eliminate this?

Chest and back wrinkles typically result from darts being too deep or shallow, incorrect dart placement, or improper shoulder and armhole shapes. Adjusting darts and carefully reshaping armholes and shoulder slopes usually resolves these wrinkles, improving overall garment smoothness.

Wrinkles will occur if the dart is too deep/too shallow? How to judge whether the dart position and amount are reasonable?

Wrinkles appear if darts don't align with body curves. Deep darts create tension wrinkles; shallow darts cause fabric looseness.

Dart Issue Symptom Correction
Too Deep Fabric tension wrinkles Reduce dart depth slightly
Too Shallow Loose fabric wrinkles Deepen dart slightly
Incorrect place Misaligned wrinkles Adjust dart positioning

Do shoulder seams and armholes cause "wearing tension"? Do you need to adjust the shoulder slope or armhole curve?

Yes, improper shoulder slopes or tight armholes restrict movement. If tension occurs during arm lifting, the armhole curve needs reshaping. Adjusting shoulder slope also significantly reduces tension across the upper body.

Question 2: What to do if you feel "tight and stuck" when trying on and your movements are restricted?

Feeling restricted during fittings can impact garment wearability significantly. How do we fix this problem?

Restriction usually stems from insufficient ease2 in critical areas like the sleeve cage or crotch. Increasing the allowance in these areas, differentiating between static (standing still) and dynamic (moving around) needs, and adding suitable slack solves the tightness issue.

Which type of structure is most likely to cause "unsmooth hand lifting and limited leg lifting"? Sleeve cage or crotch?

Both the sleeve cage and crotch often cause movement limitations. Sleeve cage tightness restricts arm movements, while crotch tightness affects walking and leg lifting. Evaluate and adjust slack separately for each based on intended movements.

How to correctly add activity slack when making patterns? Do you need to distinguish between static and dynamic wearing needs?

Yes, distinguish between static and dynamic needs clearly.

Movement Type Required Slack Recommended Area
Static 2-4cm Chest, waist, hips
Dynamic 4-8cm Arms, legs, crotch

Balance slack carefully, considering garment purpose and fabric elasticity.

Question 3: The crotch of the skirt bulges and does not fit well. Is the structure wrong?

When the skirt's crotch area bulges outward, it makes the garment look poorly made. What's causing this?

Bulging crotches typically occur due to an incorrectly shaped hip curve or improper crotch line design. Adjusting the hip curve or realigning the crotch cut often resolves the issue, achieving a smooth, comfortable fit.

Which skirt types often have poor crotch fit? Is it a problem with the hip curve or the front cut?

Form-fitting skirts, pencil skirts, or tight midi dresses commonly experience crotch bulging due to improper hip curves. The problem usually lies with the hip line or front cut being too curved or incorrectly angled.

How to correctly draw the crotch line and hip line when making a pattern? Is there a quick correction method?

A quick correction method:

  • Ensure crotch curve follows natural body line smoothly.
  • Check hip measurements carefully; avoid exaggerated curves.
  • Adjust seam allowance slightly to reduce excess fabric.

How to "minimize the structural error and get the best effect"?

How can we consistently achieve optimal pattern results and minimize trial-and-error?

Prioritize correcting foundational elements first, such as shoulder slopes, armholes, and dart placement. Recognize that small structural adjustments significantly impact the entire garment fit, and carefully validate corrections through fitting trials to minimize recurring errors.

Which part should be changed first when modifying the pattern? Which structures are "a single move affects the whole body"?

Adjust shoulder slope, dart position, and armhole curves first. Changes in these areas influence overall garment shape significantly. Fixing foundational elements early reduces repetitive corrections later.

When trying on for the second time, new problems are found. Is it because they were not corrected before or are they new mistakes? What are the judgment skills?

New issues typically arise because earlier corrections affected other garment parts unintentionally. Judgement skill involves:

  • Comparing new fitting issues with previous ones.
  • Noting fabric distortion areas carefully.
  • Evaluating whether new adjustments unintentionally impacted existing structural elements.

Conclusion

Understanding and correcting common pattern-making issues like wrinkles, tightness, and crotch bulges help produce comfortable, stylish garments. Adjust carefully, test thoroughly, and your patterns will consistently deliver excellent results.



  1. Understanding the impact of dart placement can help you avoid fitting issues and improve garment design. 

  2. Learning about ease allocation is crucial for achieving comfort and mobility in your clothing designs. 

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Jerry Lee

Hello everyone, I'm Jerry Lee, the founder of jinfengapparel.com. I have been operating a factory in China that produces women's clothing for 16 years. The purpose of this article is to share knowledge about women's apparel from the perspective of a Chinese supplier.

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