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Bubble-Hem Dress Development

From sculpted hem volume to production-ready patterns, Jinfeng Apparel develops bubble-hem dresses for fashion brands building commercial dress collections.

  • 7+ senior pattern makers support silhouette, proportion, hem balance and pattern revision.
  • 2 sample rooms and 20+ sample machinists support structured dress prototyping, construction trials and revised samples.
  • 15–25 days is a common first-sample reference for comparable complex dress structures; final timing depends on fabric, lining and development difficulty.
  • 100,000+ pcs monthly capacity supports multi-style, multi-color and multi-size production programs after PP approval.

Development Capacity for Shape-Driven Dress Collections

Bubble-hem development needs more than general dress sewing. Pattern balance, shell volume, lining length, fabric body and sample correction must work together before the silhouette becomes stable enough for bulk production.

7+ Pattern Makers

Senior womenswear pattern makers work from tech packs, reference garments, sketches, size charts and fit comments. For a bubble silhouette, pattern review goes beyond bust, waist and dress length. The team also studies waist position, outer-skirt spread, side-seam position, lining relationship and how changes in fabric body alter the finished volume.

2 Sample Rooms

Two sample rooms allow development work to stay separated from regular bulk production. First samples, revised samples, photo samples and PP samples can be reviewed according to different objectives rather than treating one sample as the final standard. Structured hems often require more than one visual review before the approved profile is locked.

20+ Sample Machinists

Sample machinists translate pattern pieces into garments while checking seam allowance, lining behavior, zipper flatness, gathering distribution, hem balance and construction feasibility. Sample sewing also reveals problems that may not be obvious on a flat pattern, including excessive bulk at joining seams or uneven pull between shell and lining.

15+ QC Inspectors

Quality review continues beyond the sample room. Material condition, cutting direction, sewing symmetry, measurements, pressing and packing all influence the final presentation of structured dresses. Bubble hems require special attention because small construction differences can become highly visible around the circumference of the skirt.

6 Owned Factories

Jinfeng Apparel operates six owned women’s fashion factories together with long-term satellite production partners. Production units are assigned according to product structure, fabric behavior, quantity, sewing complexity and delivery plan rather than assuming every dress belongs on the same production line.

Multi-Style Programs

Seasonal development can involve multiple silhouettes, colors and fabric groups at the same time. Pattern status, fabric approvals, revision comments, PP standards and production files are organized by style so a hero bubble-hem SKU can develop alongside other party, occasion or fashion dresses without losing its individual construction requirements.

Bubble-Hem Dress Styles We Can Develop

Bubble hems can be interpreted as soft, rounded, architectural or exaggerated silhouettes. The commercial result depends on where volume begins, how the bodice relates to the skirt and how strongly the fabric holds the intended shape.

Bubble Mini Dress

A bubble mini usually carries the strongest visual concentration because the hem volume sits close to the body. Development focuses on finished mini length, upper-leg coverage, waist-to-hem proportion and the amount of fullness hidden inside the turned hem. Satin, polyester woven, organza-supported constructions and cotton blends can create very different results. Short lengths also make left-to-right imbalance easier to see, so the sample must be evaluated from front, side and back before grading.

Drop-Waist Bubble Dress

Moving the skirt seam below the natural waist changes the entire silhouette.
The torso appears longer while the rounded hem becomes the visual focus. Pattern work needs to control low-waist position, hip clearance and the transition from the fitted upper section into the fuller skirt. If the seam sits too high, the design loses its drop-waist character; too low and the wearer may lose movement or the bubble may appear visually heavy.

Strapless Bubble Dress

A strapless upper body combined with a full bubble hem creates two separate engineering demands: upper-bust stability and lower-skirt volume.
The bodice may require cup, boning, anti-slip or internal support depending on the design, while the skirt requires controlled shell-to-lining balance. Fit reviews should check both areas together because a heavy skirt construction can influence how the upper garment sits during movement.

Corset Bubble Mini

Corset-inspired bubble dresses combine a fitted, structured upper body with an expanded lower silhouette. Development may involve cup positioning, boning, waist shaping, zipper behavior, lining and concentrated skirt volume. Proportion becomes critical: excessive skirt fullness can visually overpower the bodice, while insufficient volume makes the lower section look like a conventional gathered skirt rather than a deliberate bubble silhouette.

Soft Bubble Midi

A midi interpretation usually needs more restraint. Excessive volume around a longer hem can make the garment heavy or distort body proportions. Softer woven fabrics, satin, crepe or controlled lining structures can produce a rounded effect without becoming theatrical. Development pays particular attention to calf-level proportion, movement, side profile, inner-layer length and whether the fabric returns to shape after sitting, hanging and packing.

Occasion Bubble Dress

Party, graduation, cocktail and special-occasion programs often use bubble construction as a statement detail. Organza, satin, tulle-supported layers, lace combinations or structured polyester woven fabrics may be evaluated according to photography, movement, comfort and desired price level. Fabric shine, transparency, pressing and packaging also become important because the garment must retain its visual form beyond the sample fitting.

Engineering the Bubble Shape Into the Pattern

A successful bubble hem is not created by simply gathering more fabric. The rounded silhouette comes from a controlled relationship between the outer skirt, inner structure, fullness distribution, waist position, joining method and fabric behavior.

Outer Skirt Volume and Length

The outer layer needs enough additional length and circumference to turn inward and create three-dimensional volume, but adding fabric without a plan produces unpredictable results. Pattern makers review the intended front profile, side projection and hem circumference before defining the shell shape.

For a subtle commercial bubble, volume may be distributed relatively evenly around the skirt. A more directional design may carry greater volume at the side or back. Pattern development therefore begins from the target silhouette rather than applying one standard gathering ratio to every style.

The finished dress length and outer-shell cutting length must be treated as separate measurements. A longer shell does not automatically create a better bubble. Excessive length may collapse downward, create heavy folds or pull unevenly against the lining. Insufficient shell length produces a shallow turn-under and a flatter appearance.

Inner Structure and Lining Relationship

Lining plays a structural role in many bubble hems. Its length, width, attachment point and hand feel influence where the outer fabric turns inward and how strongly the hem lifts.

A lining that is too short can pull the shell upward aggressively, creating uneven peaks or excessive tension. A lining that is too long may provide too little lift and leave the silhouette flat. Very stiff lining can distort the outer fabric, while overly soft lining may not support the intended geometry.

During sampling, shell and lining are reviewed together. Changing the outer fabric can require a lining review because fabric weight, drape and stiffness alter the load placed on the inner structure.
Jinfeng records lining patterns and pattern revisions as part of approved project files for future production and repeat orders.

Circumference, Balance and Seam Position

The hem is viewed as a complete circumference rather than a front-view detail. Front, back and side panels need compatible volume distribution, and side seams should remain visually controlled after the fabric turns inward.

Unequal gathering or inconsistent sewing tension can move the fullest area away from the intended position. Side seams may rotate, one side can lift higher, or the back may collapse while the front stays full. Pattern balance, not final pressing alone, must correct these problems.

Before approval, the development team compares dress length, waist position, shell volume, lining level, seam position and side profile against the reference.

Changes are documented before the revised sample rather than relying on verbal comments alone.

Fabric and Lining Choices Shape the Final Volume

Bubble construction responds strongly to fabric weight, stiffness, drape and surface behavior. Jinfeng evaluates shell and lining as one system so the selected material creates the intended profile without introducing avoidable sewing, comfort or bulk-production risks.

Material Direction for Bubble-Hem Development

Material DirectionTypical Weight / CharacterBubble EffectDevelopment FocusMain Risk
Satin80–220 gsmSoft to moderately structuredShine direction, lining, crease control, hem volumeSnagging, shade variation, wrinkles
Organza30–100 gsmCrisp and architecturalLayer control, transparency, edge handlingCrush marks, uneven layers
Tulle15–80 gsmLight support volumeLayer count, inner support, softnessUneven layers, exposed structure
Crepe120–250 gsmControlled softer bubbleDrape, hem weight, seam balanceInsufficient shape on soft qualities
Cotton Blend120–260 gsmClean casual structureShrinkage, fullness, pressingWrinkling, bulk at gathered areas
Polyester Blend80–260 gsmWide range of outcomesHand feel, body, crease recoveryQuality varies by construction

Fit and Proportion Around the Bubble Silhouette

A rounded hem attracts attention, but the dress still needs balanced bust, waist, hip, torso and length proportions. Fit development protects the silhouette from looking oversized, short, heavy or disconnected from the upper body.

Upper Body Balance

Fitted bodices require clear control of bust, upper bust, neckline, armhole and waist measurements before skirt volume is judged. A bubble skirt can visually widen the lower garment, so small changes in waist position or bodice length may significantly alter the overall proportion.

Waist and Hip Transition

Natural-waist, high-waist and drop-waist versions produce different shapes. Hip clearance also matters for lower waistlines because the bubble needs enough room to expand without creating horizontal pulling. Seam placement is reviewed during fittings rather than calculated only from flat measurements.

Length and Size Grading

Jinfeng develops US, UK, EU, AU, alpha and extended sizing according to the brand’s own size chart, base size, grade rules, fabric characteristics and fit preference rather than imposing a generic size standard.

Turning Visual Volume Into Production Specifications

Comments such as “make it puffier” or “reduce the bubble” are useful creatively but not precise enough for repeatable production. Development converts visual comments into controlled pattern, measurement and construction variables.

Development VariableWhat It ControlsSample ReviewBulk Control
Waist PositionSilhouette proportionFront and side fitMeasurement check
Finished Dress LengthWearability and visual balanceOn-body measurementSize-spec control
Outer Skirt LengthAmount of turn-under volumeSide-profile reviewPattern version
Lining LengthLift and internal tensionInside + worn reviewLining pattern
Hem CircumferenceOverall fullnessFront/back distributionCutting control
Gathering DistributionWhere volume appearsSymmetry reviewSewing marks/instructions
Side-Seam PositionLeft/right balanceMovement reviewSewing QC
Shell-Lining AttachmentFinal bubble shapeInside construction checkWorkmanship standard
Pressed ShapeFinal presentationPhoto/PP reviewFinishing QC
Packing RecoveryShape after shipmentFold/recovery testPacking method

Bubble-Hem Dress Sampling From Reference to PP

Sample development is where visual ideas become measurable garments. Bubble styles often require additional silhouette review because fabric, lining and pattern changes influence one another throughout development.

Reference Review

The process can start from a tech pack, reference garment, sketch or image. Structure, intended length, waist placement, closure, shell fabric, lining and desired bubble strength are identified before pattern work begins.

Pattern Development

Pattern makers translate the concept into bodice, shell and lining patterns. Key measurements and construction relationships are recorded before sample cutting so later changes can be traced to a clear starting version.

First Sample

A normal dress first sample commonly requires around 10–15 days, while comparable complex dress structures are commonly planned around 15–25 days depending on fabric, trims and pattern difficulty.

Fit and Shape Review

The sample is reviewed for fit and silhouette separately. Bust, waist and length may be correct while the bubble remains too shallow, uneven or heavy. Pattern comments identify whether the correction belongs to shell volume, lining, seam placement or fabric.

Revised Sample

Revised samples commonly require around 7–15 days, with more complex revisions confirmed according to the requested changes. Pattern, measurement, fabric and construction updates are documented before sewing.

PP Sample

The PP sample confirms final pattern, fabric, measurements, construction, labels, packing and QC requirements before bulk production. Major changes after approval require another cost, timing and production-risk review.

Correcting Common Bubble-Hem Sample Problems

A first sample does not need to hide development problems. Its job is to expose them early enough to correct pattern, material and construction before the style becomes a bulk-production standard.

Bubble Looks Too Flat

A flat result may come from insufficient shell length, insufficient circumference, fabric that drapes too heavily, lining that provides too little lift or an attachment position that allows the shell to fall downward.
The correction is selected after identifying the cause rather than simply adding more gathers.

Bubble Looks Too Bulky

Too much volume can create a costume-like appearance, especially on mini dresses. Pattern makers may reduce outer volume, change the distribution of fullness, adjust lining length or reconsider material stiffness. Waist-to-hem proportion is also reviewed because a very fitted bodice can exaggerate lower-body volume.

Left and Right Sides Differ

Uneven gathering, inaccurate sewing marks, cutting variation or shell-to-lining imbalance can shift volume toward one side.
Review includes side seams, hem level, fullness distribution and sewing tension before a revised sample is made.

Lining Pulls the Hem Up

A lining that is too short or attached under excessive tension can lift the shell aggressively and distort the intended shape. Correction may involve lining length, circumference, attachment level or material choice.

Side Seams Rotate

Rotating side seams can indicate pattern imbalance, uneven volume distribution or fabric behavior under the gathered construction. The team reviews both the flat pattern and the worn sample rather than trying to solve the problem through pressing.

Fabric Change Alters Shape

Changing from satin to organza, crepe or another woven quality can alter stiffness, weight, drape, transparency and seam bulk. Jinfeng rechecks whether the pattern, lining, costing or sample needs to be updated when a material changes.

Workmanship Behind a Clean Bubble Hem

Bubble construction hides much of its engineering inside the garment. Clean workmanship determines whether the finished silhouette appears deliberate and balanced rather than simply gathered and folded.

Fullness Distribution and Joining

Gathering must be distributed according to the pattern rather than pushed randomly around the circumference. Marking points help control where fullness belongs, and shell-to-lining joining needs consistent seam allowance and tension.

Uneven stitching changes the way the shell turns inward. A few centimeters of uncontrolled distribution can become visible as a high point, flat section or asymmetric side profile. The seam therefore functions as both construction and shape control.

Inside finishing should also avoid unnecessary thickness. Heavy seam buildup around the turned hem can reduce softness, create hard ridges or make the dress difficult to press and pack.

Zipper, Side Seam and Lining Control

Bubble skirts often sit below fitted or semi-fitted bodices, making zipper flatness and side-seam stability important.
A zipper that waves or bulges interrupts the clean transition between the upper body and rounded lower silhouette.

Lining should sit inside the garment without twisting, dropping below the shell or pulling one area upward. Its attachment is inspected along with side seams and closures because internal tension can influence the external shape.

For light-colored or semi-transparent fabrics, lining color and coverage also become visual design decisions rather than purely functional choices.

Finishing, Pressing and Shape Recovery

Structured volume cannot be pressed like a flat A-line hem. Finishing needs to remove unwanted creases while preserving intended roundness. Excess pressure may collapse organza-supported shapes or create shine and pressure marks on satin.


Packing is evaluated with the same logic.


The garment needs a folding method appropriate to its material and construction, especially when strong bubble volume or crease-sensitive satin is involved.


After unpacking, the hem should recover toward the approved profile without requiring unrealistic retail preparation.

Moving From PP Sample to Repeatable Bulk Shape

A good development sample proves the concept. A production-ready standard proves that the concept can be reproduced across quantities, colors and sizes without rebuilding the silhouette by eye for every garment.

Lock the Approved Standard

Before production, the approved PP file connects the final pattern, grading, shell fabric, lining, trims, measurements, construction method, labels, packing and QC checkpoints. Jinfeng’s production process requires PP approval and confirmed production files before bulk execution.

Bubble-specific information should remain attached to the style: hem construction, lining pattern, gathering placement, finished length, shape comments and any visual reference used during approval.

Control the Production Inputs

Material batches, pattern versions and cutting direction are checked before sewing.

If the bulk fabric behaves differently from the approved sample fabric, the effect must be evaluated early because changes in weight or stiffness can influence the silhouette.

Size bundles and cutting panels need clear separation, while sewing instructions help operators reproduce the same fullness distribution and internal attachment rather than interpreting the garment independently.

Check Shape During Production

Waiting until final inspection is too late for structural problems. In-line review can identify uneven gathering, lining tension, side-seam movement or hem imbalance while correction is still manageable.

Finished garments are then compared with measurements and approved appearance.

The aim is controlled consistency within the approved standard, not an unrealistic promise that every soft textile product will be mathematically identical.

Moving From PP Sample to Repeatable Bulk Shape​

Product-Specific QC for Bubble-Hem Dresses

Bubble dresses require normal garment QC plus additional checks around volume, lining and hem balance. Jinfeng’s broader QC system covers incoming material, cutting, sewing, in-line, finished garment, pressing, packing and AQL inspection.

Material Consistency

Fabric color, weight, hand feel, width and visible defects are checked before cutting. Satin receives added attention for shade direction and snagging, while organza and similar materials require review for crush marks or damage.

Cutting Accuracy

Pattern version, panel direction, size bundling and cut quantities are checked before sewing. Accurate shell and lining cutting is particularly important because their relationship directly affects the final hem volume.

Bubble Symmetry

Front, side and back views are compared for balanced volume.
Local flat areas, excessive peaks and left-right differences are identified before packing.

Lining Position

Lining is checked for exposure, twisting, uneven attachment and excessive pull.

Its finished relationship to the outer shell should follow the approved sample.

Finished Measurements

Bust, waist, dress length and other brand-required points are checked against the approved specification.

Bubble-related measurements are linked back to pattern and construction records where needed.

Pressing and Packing Recovery

Pressing marks, creases and shape damage are reviewed before packing. Folding is selected according to fabric and silhouette so the garment can recover appropriately after transport. Jinfeng’s standard QC system also checks labeling, barcodes, folding and carton information for traceable delivery.

Managing Multi-Style Dress Development Programs

Large fashion programs rarely contain one isolated silhouette. Bubble hems may sit alongside corset minis, satin party dresses, fitted styles and occasion pieces, requiring clear prioritization across development and production.

Development by Style Group

Projects can be grouped by fabric family, pattern complexity, construction type and launch priority. A structured bubble dress and a simple satin slip should not follow identical development assumptions simply because both are dresses.

Revision Tracking

Pattern changes, measurement changes, fabric substitutions, construction comments and approval status are recorded by style. Jinfeng’s development system specifically treats revision records as part of project management rather than leaving important changes only in message history.

Production Allocation

After PP approval, styles are matched with production resources according to fabric, construction complexity, quantity, QC requirements and schedule. Jinfeng’s manufacturing network supports multi-style, multi-fabric, multi-color, multi-size and multi-batch apparel programs.

Anonymous Structured Dress Development Case

Complex silhouette development is most credible when pattern, sampling and bulk execution can be connected into one project. Brand identities, unpublished designs, tech packs and proprietary patterns remain confidential.

18 Styles / Approximately 36,000 Pieces

An anonymized seasonal fashion program involved 18 structured mini, party and occasion dress styles with an overall order volume of approximately 36,000 pieces. The project reflected the current Jinfeng order profile in which established brand programs commonly involve multiple styles rather than isolated single-SKU production.

Development included structured woven and satin directions, lining-dependent silhouettes, fitted bodices and volume-sensitive skirts. The main challenge was maintaining visual proportion while moving multiple designs through first sample, revisions and PP approval on different timelines.

Pattern and sample work were prioritized according to launch importance and structural complexity. Fit comments were converted into revised pattern and measurement files, while fabric changes were reviewed for drape, lining and cost impact before approval.

From Development Records to Production Control

Once styles reached PP approval, the production standard moved from visual comments into documented files covering pattern version, fabric, trims, measurements, construction, labels, packing and QC points.

Higher-risk silhouettes received added attention during cutting and in-line sewing. Hem balance, lining relationship, zipper appearance, finished measurements and pressing were checked before final packing.

The program structure also allowed approved patterns, fabric references and construction records to remain available for color extensions and subsequent seasonal development.

Jinfeng’s policy allows anonymized project evidence while protecting real brand names, logos, tech packs and unpublished designs.

Cost, MOQ and Development Timing

Bubble-hem costing depends on construction choices rather than the style name alone. Fabric consumption, lining, pattern work, sample revisions, sewing time, size range and packing method all affect the final commercial structure.

Cost Drivers

Outer-shell consumption can rise when a silhouette needs significant volume, while lining and double-layer construction add material and sewing work.

Fabric substitution, structural simplification, cutting optimization and size-ratio planning can help control cost without weakening brand-level appearance.

Order Structure

Jinfeng Apparel’s standard MOQ starts from 200 pcs per style/color, depending on fabric availability, color development, trims, construction complexity, packaging and production schedule. Special materials or customized trims may carry separate supplier requirements.

Development Timing

Simple first samples can fall around 7–10 days, standard dress first samples around 10–15 days, and comparable complex dress developments around 15–25 days. Revised and PP samples are commonly around 7–15 days, subject to the actual modifications and final material availability.

Extend an Approved Bubble Shape Into More SKUs

A successful silhouette can become more valuable when the approved pattern, fabric and fit information are reused intelligently across new colors, lengths and seasonal variations.

New Colors and Reorders

Approved pattern and construction records make same-style replenishment easier to restart. Fabric availability, dye lot and color approval still need review because a repeat order cannot assume the original material remains unchanged.

Mini, Midi and Fabric Extensions

A proven bubble concept may develop into a different length or material, but the old pattern should not simply be stretched. Changing fabric weight, lining, waist position or skirt length can alter the volume and may require new pattern and sample validation.

Seasonal Collection Continuity

Jinfeng retains pattern, fabric, trim, measurement and packing records for repeat-order support. The records help fashion teams build new colors, same-pattern fabric variations and seasonal extensions while preserving the approved product language.

Bubble-Hem Dress Frequently Asked Questions

A bubble hem is developed by controlling the relationship between the outer skirt and its internal structure. Extra shell length or circumference turns inward and is joined to a shorter or differently shaped inner layer. Fabric stiffness, lining length, gathering distribution and attachment position determine whether the result looks softly rounded, full or highly structured.
Many bubble constructions use lining or an inner structure because it helps define the turned-under shape, coverage and internal finish. The exact construction depends on fabric, desired volume and design. Lining length should be developed together with the shell because an incorrect relationship can flatten the bubble or pull the hem upward unevenly.
Satin, organza, tulle-supported construction, crepe, cotton blends and structured polyester woven fabrics can all be considered. Different fabrics produce very different results. Satin gives a smoother rounded appearance, while organza provides stronger structure. Fabric selection is confirmed through hand feel, weight, drape, transparency, lining and sample testing.
Yes, reference-photo development can be evaluated. Structure, fabric, dimensions, lining, trims and target appearance need to be clarified before an accurate production plan is created. A photo alone is not enough for a final bulk quotation because quantity, materials, measurements, colors and construction requirements still need confirmation.
Timing depends on structure and material. Standard dress first samples are commonly around 10–15 days, while comparable complex dress structures are commonly around 15–25 days. Revised samples usually require around 7–15 days. Custom-developed fabric or trims can extend the schedule.
The team first identifies what is limiting volume. Possible changes include outer-skirt pattern, circumference, lining length, fullness distribution, attachment position or fabric choice. Adding more gathering without diagnosing the cause can create bulk, asymmetry or an uncontrolled silhouette.
The approved pattern, cutting marks, gathering distribution, lining pattern and construction method become production references. Cutting, sewing and in-line QC monitor panel accuracy, seam position and volume distribution before final garment inspection reviews the overall shape.
Yes. Jinfeng develops US, UK, EU, AU, alpha and extended sizes according to the brand’s size chart, base size, grade rules and fit preference. Bubble volume should also be reviewed during grading so the silhouette remains proportionate rather than simply increasing every dimension at the same rate.
Yes. Private-label production can include woven labels, size labels, care labels, hangtags, barcodes, polybags and carton marks according to the project. Customized branding and packaging components may have separate supplier MOQ and development requirements.
Yes. Jinfeng can retain pattern, fabric, trim, measurement, packing and production references for repeat-order support. Fabric availability and production conditions are reconfirmed before reorders, particularly when changing color, fabric weight, lining or silhouette details.
Send Development Questions

Start Your Bubble-Hem Dress Development

A strong bubble-hem program begins with a clear visual target and a manufacturing plan that explains how the shape will be built, reviewed and repeated. Jinfeng Apparel can review reference images, tech packs, original samples, sketches and collection files to identify fabric direction, lining requirements, fit points, pattern complexity and likely development risks before sampling begins.
For a more useful first evaluation, send enough information for the development team to understand both the garment and its commercial requirements:

  • Reference image, sketch, tech pack or original sample
  • Target bubble shape: subtle, rounded, structured or exaggerated
  • Preferred fabric, hand feel or existing fabric swatch
  • Desired mini, midi or other finished length
  • Target size range and base-size chart
  • Color plan and expected quantity by style/color
  • Lining, zipper, cup, boning or other structural requirements
  • Private-label and packing requirements
  • Target launch date or required production window
  • Any existing fit comments or previous sample problems

The initial review helps determine whether the design needs fabric alternatives, structural clarification, pattern development or a dedicated sampling route before formal bulk planning.

Tell Us About Your Dress Project

Share your product details, estimated quantity and development requirements. Our team will review your project and provide practical OEM/ODM production feedback.

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7-10 Days

Sample Development

200 PCS

Starting MOQ

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